What might happen if a pneumatic system is over-pressurized?

In a pneumatic system, operating within the specified pressure range is crucial for ensuring the reliability and safety of the equipment. When the system is over-pressurized, it can exceed the design limits of various components, such as hoses, valves, and cylinders. This excessive pressure can cause materials to fail, leading to potential ruptures, leaks, or even explosions in severe cases, which could endanger operators and damage the surrounding equipment or environment.

The concept of maintaining appropriate pressure levels is essential for both functionality and safety. Over-pressurization can lead to premature wear and tear, and it ultimately results in a catastrophic breakdown of the system, which can incur significant repair costs and downtime. Thus, understanding the risks associated with over-pressurization helps maintain the integrity and effectiveness of pneumatic systems.