What can happen to a pneumatic system that is over-pressurized?

In a pneumatic system, over-pressurization occurs when the pressure within the system exceeds the design limits established by the manufacturer. This can lead to significant risks, including the failure of components such as hoses, valves, or cylinders. Excessive pressure can cause these components to burst or leak, which can not only disrupt the operation of the system but also pose serious safety hazards to operators nearby.

Additionally, over-pressurization can cause stress on the whole system, leading to premature wear and tear. The failure of a single component could result in cascading problems throughout the system. For example, a malfunctioning valve could cause a complete loss of control over the system's pressure, leading to a dangerous situation.

Understanding the limits and operational pressures within a pneumatic system is crucial to maintain safety and efficiency. Therefore, managing pressure levels is essential in preventing accidents and ensuring that the equipment operates correctly within its intended design parameters.